Swastik Machine Tool
toolrm

Sheet Metal & Fabrication Machinery

Sheetmetal and Fabrication machinery give industrial processes the required versatility and accuracy that is needed in creating fine products. Swastik Machine Tools provides only the best names in sheet metal and fabrication machinery.



Shearing Machine

Shearing machines are multipurpose devices used in the cutting of alloys and other sheet metal. Some shearing machines use a scissor-like, angular shear action to cut metal into sheets or strips.

Shearing Machines are suited for cutting to size unalloyed steel and structural steel sheets. They are known for their high productivity and outstanding operational performance.

Features:
shearing
  • Fabricated from 226 grade steel and are designed in a unique manner to avoid welds and improve efficiency
  • Super Strong bed of closed box type construction forms a rigid backbone. Convenient and customized slots and depressions on top of the bed make the machine more user friendly.
  • The Upper beam moves in flat heat treated guide steel plates to avoid deflection and for smooth running
  • Powerful spring hold down provides accuracy. Uniform heavy pressure prevents slippage regardless of variation of thickness.
  • Back gauge is provided with an arrangement that makes it easy to set its connectivity
  • Key cluch made of alloy steel. Single rolling key system is incorporated in the machine for ensuring easy and efficient working of the machine
  • Knives are manufactured under strict and uncompromising guidelines
  • Single shot lubricator provides oil efficiently to all lubrication points
  • Drive is through V-belts on flywheel and a reduction of gear box.

Specifications :
Model No. ROS -1 ROS -2 ROS -3 ROS -4 ROS -5 ROS -6 ROS -7 ROS -8 ROS -9 ROS -10 ROS -11 ROS -12 ROS -13 ROS -14 ROS -15
DESCRIPTION 1270 x 6 1525 x 6 2030 x 6 2540 x 6 3125 x 6 1525 x 8 2030 x 8 2540 x 8 3125 x 8 2030 x 10 2540 x 10 3125 x 10 2030 x 13 2540 x 13 3125 x 13
Cutting Cap Thick of M.S 6.0 6.0 6.0 6.0 6.0 8.0 8.0 8.0 8.0 10.0 10.0 10.0 13.0 13.0 13.0
Cutting Length 1270 1525 2030 2540 3125 1525 2030 2540 3125 2030 2540 3125 2030 2540 3125
Depth of Throat 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Standard Front Gauge 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Standard Rear Gauge 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Table Height 850 850 850 850 850 850 850 850 850 850 850 850 850 850 850
Table Width 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500
Blade Length 1270 1525 2030 2540 3125 1525 2030 2540 3125 2030 2540 3125 2030 2540 3125
Blade width 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75
Blade Thickness 18 18 22 22 22 22 22 22 22 22 22 22 22 22 22
Stroke Per Minute 30 30 25 25 25 25 25 25 25 25 25 25 25 25 25
Hold Down to knife edge 45 45 45 50 50 50 50 50 50 50 50 50 50 50 50
Machine Length 2350 2575 3100 3500 4250 2800 3150 3600 4350 3225 3650 4300 3350 3600 4400
Machine Width 2150 2150 2200 2200 2200 2000 2150 2200 2250 2250 2450 2550 2500 2700 2800
Machine Height 2600 2600 2700 2700 2700 2500 2600 2650 2700 2700 2750 2800 2800 2900 3000
Main motor HP/ kw 7.5/5.6 10/7.7 10/7.7 12/9.7 15/11.2 12.5/9.7 12.5/9.7 15/11.2 20/15 15/ 11.2 20/15 25/18.7 20/15 25/18.7 30/22.5

STANDARD ACCESSORIES 1. Foot Paddle

2. Fly Wheel & Gear Guard

3. A Pair of four edge shear blade

4. Self lubricationsystem

5. Motor Pulley

6. Stroke counter

7. Front Gauge

8. Back Gauge (Manual Operated)

OPTIONAL ACCESSORIES 1. Motorized back
2.Automatic Lubrocation System

3. Squaring gauge System

4. Vee - Belt

5.Electric Motor &Starter/control Panel Board

6. Extension Squaring Arm

7. Foundation Bolts
All Dimensions are in MM
Power Supply 400/400 Volts, 3 Phase, 50 Cycle.
As Day to Day Improvement are contempated for Better Performance of the Machine. We Reserve the Rights so alter the specification without prior Notice.
All the machines undergo a through check up by our expert Engineers before dispatch to ensure their smooth and trouble free operation.

Pressbrakes

A press brake is a machine tool for bending sheet and plate material, most commonly sheet metal. It forms predetermined bends by clamping the work piece between a matching punch and die.

Features:
press
  • Interlocked, robust design with a solid frame construction in steel.
  • Ram and Bed are designed to be extremely accurate
  • Bearing parts are linked with high density polythene pipe line spread at every point where lubrication is required
  • High torque, low-inertia friction clutch and interconnected brake
  • Power is distributed to the ram through two individual gear drives for uniform load distribution
  • Motorized ram adjustment gives ease of use and reliable productivity

Specifications :
Model no RPB -1 RPB -2 RPB -3 RPB -4 RPB -5 RPB -6 RPB -7 RPB -8 RPB -9 RPB -10
Capacity in TONS 20 25 65 80 100 100 120 140 160 200
Bending Cap.(Length x Thick) 1525 x 1.6 2030 x 1.6 2030 x 4 2540 x 3.25 2540 x 4.5 3125 x 3.25 2540 x 6 2030 x 8 3125 x 6 3125 x 8
Dis. Between Housing 1120 1220 1220 1700 1700 1700 1700 1420 1900 1900
Stroke Length 50 50 76 76 76 76 76 76 76 76
Stroke per Minute 32 32 32 32 30 32 30 30 30 30
RAM Adjustment 25 25 40 40 40 40 40 40 40 40
Shut Height Ram Stroke Down 200 200 250 250 275 275 275 275 275 350
Table Height 760 760 800 800 800 800 900 900 900 900
Depth of Throat 250 250 275 275 275 275 300 350 350 350
Main Motor HP 5 7.5 7.5 10 15 15 20 25 25 30
RAM Adjustment Motor HP Manual 1 1 1.5 2 2 2 2 2 2
Die Space Length x Width 1525 x 125 2030 x 150 2030 x 200 2540 x 200 2540 x 254 3125 x 200 2540 x 254 2030 x 254 3124 x 254 3125 x 254
Machine Length (LxR) 1800 2300 2300 3050 3050 3250 3150 2600 3300 3300
Machine Width (FxB) 1100 1100 1100 1600 1600 1750 1750 2160 1850 1850
Machine Height 2150 2300 2300 2600 2600 3000 3100 3200 3200 3200
Weight Approx 2150 2450 3300 5500 6900 7800 8300 6500 9400 12500
All Dimensions are in MM
Power Supply 400/400 Volts, 3 Phase, 50 Cycle.
As Day to Day Improvement are contempated for Better Performance of the Machine. We Reserve the Rights so alter the specification without prior Notice.
All the machines undergo a through check up by our expert Engineers before dispatch to ensure their smooth and trouble free operation.

Sheet Bending Machine

These machines consists of a brake in a metalworking machine that allows the bending of sheet metal. A cornice brake only allows for simple bends and creases, while a box-and-pan brake also allows one to form box and pan shapes.

Features:
bending
  • Interlocked, robust design with a solid frame construction in steel
  • Ram and Bed are designed to be extremely accurate
  • Bearing parts are linked with high density polythene pipe line spread at every point where lubrication is required
  • High torque, low-inertia friction clutch and interconnected brake
  • Power is distributed to the ram through two individual gear drives for uniform load distribution
  • Motorized ram adjustment gives ease of use and reliable productivity

Specifications :
Sr No. Model Capacity (M.S) mm Dia Of Top Roll mm Dia Of Bottom Roll mm Main Motor HP
1 PY 6 - 12 1250 X 6 135 110 3
2 PY 10 - 12 1250 X 10 150 125 5
3 PY 12 - 12 1250 X 12 170 140 5
4 PY 16 - 12 1250 X 16 195 150
5 PY 20 - 12 1250 X 20 205 165 7.5
6 PY 25 - 12 1250 X 25 250 200 10
7 PY 30 - 12 1250 X 30 280 220 15
8 PY 36 - 12 1250 X 36 310 230 20
9 PY 3 - 15 1500 X 3 120 105 3
10 PY 6 - 15 1500 X 6 150 125 5
11 PY 10 - 15 1500 X 10 180 140 7.5
12 PY 12 - 15 1500X 12 190 150 7.5
13 PY 16 - 15 1500 X 16 200 160 10
14 PY 20 - 15 1500 X 20 210 170 12.5
15 PY 25 - 15 1500 X 25 260 200 1.5
16 PY 30 - 15 1500 X 30 290 200 2.0
17 PY 36 - 15 1500 X 36 320 230 2.5
18 PY 3 - 20 2000 X 3 135 105 3
19 PY 6 - 20 2000 X 6 170 150 5
20 PY 10 - 20 2000 X 10 200 160 7.5
21 PY 12 - 20 2000 X 12 220 180 10
22 PY 16 - 20 2000 X 16 230 190 12.5
23 PY 20 - 20 2000 X 20 270 210 15
24 PY 25 - 20 2000 X 25 290 230 20
25 PY 30- 20 2000 X 30 320 250 25
26 PY 36- 20 2000 X 30 360 270 30
27 PY 3 - 25 2500 X 3 150 125 5
28 PY 6 - 25 2500 X 6 200 160 7.5
29 PY 10 - 25 2500 X 10 240 170 10
30 PY 12 - 25 2500 X 12 250 180 15
31 PY 16 - 25 2500 X 16 280 210 20
32 PY 20 - 25 2500 X 20 295 220 20
33 PY 25 - 25 2500 X 25 320 230 25
34 PY 30- 25 2500 X 30 360 250 30
35 PY 32- 25 2500 X 32 375 325 40
36 PY 36- 25 2500 X 36 400 270 35
37 PY 6-30 3000 X 6 220 170 10
38 PY 10 - 30 3000 X 10 250 180 12.5
39 PY 12 - 30 3000 X 12 270 210 15
40 PY 16 - 30 3000 X 16 290 220 20
41 PY 22 - 30 3000 X 22 330 230 25
42 PY 25 -30 3000 X 25 360 250 30
43 PY 30- 30 3000 X 30 400 270 35
44 PY 36- 30 3000 X 36 430 280 40
Standard Accessories : Suitable electric motor 3 phase 440 volts for AC supply with motor attachment, complete fittings with switch/starter &

Power press

Power press are very useful machines used in mass production mainly from cold working of ductile materials such as mild steel. Normally a power press has a rotating flywheel which acts like a storehouse of energy and is used to operate the ram which provides the necessary impact to the workpiece.

C-Type Power Press

Features:
samrat
  • Solid steel construction of frame and rigid design with accurate alignmet cast iron legs
  • Crank Shaft made of special alloy steel to handle load with accuracy
  • Gears are made of cast steel and support the stress of heavy production
  • Flywheel made of high grade cast iron and releases adequate energy in pressing conditions
  • Accurate lubrication system which has been proved for lubrication of sliding surfaces and moving parts
  • Table and ram are made of high grade and heavy duty cast iron and are properly seasoned

Specifications :
Description 3 Tons 5Tons 10 Tons 10 Tons 20 Tons 20 Tons 30 Tons 30 Tons 50 Tons 50 Tons 75 Tons 100 Tons 150 Tons 200 Tons 250 Tons
Crank Shaft Diameter 38 51 60 60 76 76 83 83 105 105 121 134 152 158 65
Stroke Adjustment 2-25 6-25 6-25 6-51 13-51 13-76 13-63 13-76 13-76 13-102 115 127 152 158 165
Hole in Ram 19 25 25.4 25.4 32 32 38 38 38 38 45 51 57 63 63
Hole in Bed 51 63 76 76 83 83 89 89 127 127 127 178 191 216 229
Length & Width of Bed 203 *152 305*178 381*255 381*255 508*305 508*305 558*356 558*356 750* 520 750* 520 863*596 914*635 965*685 1016*736 1067*778
Dist. Bed to Ram 127 153 205 205 280 280 292 292 406 406 483 483 495 519 544
Flywheel Diameter 330 405 435 435 550 550 660 660 810 810 910 1016 1118 1150 1320
Stroke Per Minute 85 85 75 75 60 60 60 60 55 55 50 45 40 30 30
H.P Required 0.5 0.5 1 1 2 2 3 3 5 5 7.5 10 15 20 25
Weight Approx 150 275 500 500 1000 1000 1350 1350 2750 2750 4200 5500 6600 9000 11500

Features:
pgs
  • The cast iron frame is specially seasoned after rough machining
  • Crank shaft is manufactured with special steel with grounded bushes
  • Heavy duty cast iron ram slide with proper alignment duly hand scraped
  • A fly wheel guaranteed to provide high energy
  • Spring compensated powerful brake
  • Adjustable stroke as desired
  • Clutch designed to operate in heaviest operating conditions with continuous stroke
  • Slide and beds are finished as per ISI standards

Specifications :
Capacity 10 Tons 20 Tons 30 Tons 50 Tons 80 Tons 100 Tons 150 Tons
Bed Size 300 x 430 380 x 535 400 x 585 510 x 760 585 x 840 635 x 915 710 x 1015
Shut Height 215 260 280 340 380 480 500
Stroke 50 63 75 100 115 125 150
Gear Dia 485 535 610 660 760 865 915
Flywheel Dia 535 610 660 810 865 975 1060
Hole in Ram 25 32 32 38 38 51 51
Bore in Bed 112 138 150 175 230 250 275
Stroke per min 60 60 50 50 40 30 30
Motor Power Required 2 HP 2 HP 3 HP 5 HP 5 HP 7.5 HP 7.5 HP
App. Weight in CI Body 900 Kg. 1400 Kg. 1800 Kg. 2400 Kg. 3500 Kg. 6000 Kg. 7500 Kg.
All Specifications are in mm
Note : All specifications are subject to change without prior notice

PILLER TYPE POWER PRESS

Features:
samrat
  • The cast iron frame is specially seasoned after rough machining
  • Manufactured by special steel with grounded bushes
  • Heavy duty cast iron ram slide with proper alignment duly hand scraped
  • An accurate fly wheel guaranteed to provide high energy
  • Spring compensated powerful brake
  • Adjustable stroke as desired
  • Clutch designed to operate in heaviest operating conditions with continuous stroke
  • Slide and beds are finished as per ISI standards
  • All moving parts can be lubricated by hand operated pump. On demand automatic lubricant pump can be provided

Specifications :
SPECIFICATION OF PILLER TYPE POWER PRESS
PRESS CAPACITY IN TONNE 10 TONS 20 TONS 30 TONS 50 TONS 75 TONS 100 TONS 150 TONS 200 TONS
BED SIZE L TO R 280 355 415 460 510 560 635 710
F TO B 330 405 460 510 560 610 685 800
Bed to Ram 200 260 280 355 380 405 430 460
Stroke 50 63 90 100 115 125 125 150
Hole in Ram for dia clamping 25 32 32 32 40 50 50 50
Slide Adjustment 25 40 40 40 40 40 40 50
Hole in Bed 110 150 165 190 200 230 280 310
Gear Dia 458 535 610 660 760 865 915 1065
Fly wheel Dia 535 610 660 790 865 990 1065 1145
No. of stroke per minute 60 60 50 50 40 40 40 46
Section of V belt in fly wheel B - 2 B - 2 B - 2 B - 2 B - 3 C - 3 C - 3 C -4
To slot for Dia Clamping 16 16 16 18 18 25 25 25
Power Required 1 H.P. 2 H.P. 2 H.P. 5 H.P. 5 H.P. 7.5 H.P. 10 H.P. 15 H.P.
Company can also provide special specification according to your requirement .

Fly Press

A Fly Press is a machine tool used to shape sheet metal by deforming it or cutting it with punches and dies. The punch is usually the top (male) tool and the die (female) bottom tool.

bending
bending
bending
Features:
  • Heavy cast frame which is ribbed for strength
  • Cast tapered central ram and machined guide ways
  • Easily adjustable against wear and tear
  • Top end of screw with hexagonal tapered reception for the wheel to ensure no slip
  • Mild steel screw with heavy duty square angular thread
  • Bed provided with T slots and adjustable steel die-holding clamps
  • Base hole adjustable with bushings to suit different jobs
  • Threaded die hole, gun metal bushing etc can be supplied as optional

Specifications :
Model No./ Brand Model NK-0 Model NK-1 Model NK-2 Model NK-3 Model NK-D3
Technical Data Inch mm Inch mm Inch mm Inch mm Inch mm
Centre to Back 3 76 89 95 114

Base to guide 4½" 114 5 127 146 171 190
Diameter of Screw 1½" 38 1 42
42 1 7/8 48 48
Hole in Bed without Ring 1¾" 44 2 51 64 3 76 3 76
Hole in Bed with ring - - - - - - 38 1 ½ 38
Stroke 3¼" 82 4 102 114 6 152 6 152
Height of the Body 16 406 19¾ 502 21½ 546 24 610 263/8 670
Size o the Bed, left to right 3½" 98 120 139 171 - -
Size of the Bed,Front to back 5¾" 146 165 190 9 228 - -
Hole in Ram (Diameter) ¾ 19 ¾ 19 ¾ 19 1 25.4 1 25.4
Hole in Ram (Deep) 1¾" 38 38 38 38 38
Length of Screw 12 305 16½ 419 16½ 419 18½ 469 18½ 469
Diameter of Fly Wheel - - 16 406 18 457 21 534 21 534
Weight of Fly Wheel - - kg. 25 kg. 30 kg. 34 kg. 34
Weight of Handle kg. 7 kg. 10 kg. 10 kg. 19 kg. 19
Approx. weight of Machine/ Wheel

kg. 83 kg. 109 kg. 147 kg. 165
Between Frames







9 ¼ 235

Model No./ Brand Model NK-4 Model NK-5 Model NK-6 Model NK-D6 Model NK-D10 Model NK-D12
Technical Data Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm
Base to guide 184 197 9 229 9 229 12 305 12 305
Centre to Back 121 5 127 6 152





Diameter of Screw 48 17/8 48 23/16 58 25/16 58 33/8 85.5 95.2
Hole in Bed without Ring 89 4 102 114 114 8 203 8 203
Hole in Bed with ring 44 2 51 57 57 4 102 5 127
Between Frames 133 6 152 7 178 9 288 14 355 14 355
Diameter of Fly Wheel 17/8 48 17/8 48 25/16 58 33/8 58 86 95
Hole in Ram (Diameter) 1 25.4 1 25.4 1 25.4 1 25.4 38 38
Hole in Ram (Deep) 38 38 2 51 2 51 63 63
Between Frames - - - - - - 12 305 16 406 16 406
Approx. weight of Fly Press with Handle kg. 166 kg. 182 kg. 280 - - - - - -
Approx. weight of Fly Press with Wheel kg. 184 kg. 200 kg. 305 kg. 400 kg. 750 kg. 825

CO2 Welding/ TIG Welding

MIG/MAG/CO2 machines find applications in a number of industries that require fabrication work. From general repair work to grill making and heavy machine welding too, these machines are incredibly versatile and efficient.

Features:
bending
  • Made using latest technology
  • Modular circuit
  • Compact
  • Suitable for critical welding applications
  • Sturdy construction
  • Copper coated wire
  • Spatter free welding
  • Wire Feeding Mechanism
  • Pressure Regulator with Flow Meter and Gauge
  • Gas Cooled Torch
  • Gas Preheater
  • Gas Hose with connector
  • Welding cable
  • Control Plug

Specifications :
POWER SOURCE MAXIMUM WELDING CURRENT UNIT MODEL - MAG 250 MODEL - MAG 400
250 Amps. 400 Amps.
60 % Duty cycle Amps. 250 400
100% Duty cycle Amps. 190 320
Rating


60 % Duty cycle KVA 10.5 22.5
100% Duty cycle KVA 7.5 18.5
Open circuit voltage range V-Dc 18 -40 20 - 56
INPUT
Voltage Volts 415 V +/- 10% 415 V +/- 10%
Phase Nos 3 3
Frequency Hz 50 50
Recommended switch fuse rating Type/ Amps TP/25 Amps. TP/35 Amps.
OUTPUT
Static Characteristics Type Constant Potential Constant Potential
Tranformer Coils Winding Copper Copper
Insulation Class F F
Cooling Air Forced Air Forced Air
Dimension LXWXH mm3 525 x 470 x 480 525 x 470 x 480
Weight (Approx) Kgs. 118 154

WIRE FEEDER
MODEL
WF - 250 WF - 400
Speed Control Wire Diameter Thyristorised Thyristorised
Mild Steel mm 0.8 - 1.2 ZO.8 - 1.2 - 1.6
Stainless Steel mm 0.8 1.2 - 1.6
Aluminium mm 0.8 1.2 - 1.6
Wire Drive Motor Type PMDC 36V/80 Watt PMDC 36V/80 WATT
Drive System Type 2 Roll quick release 2 Roll quick release
Wire feed Speed Mtr./min 1.5 to 20 1.5 to 20
Dimension L X W X H mm 475 x 225 x 295 475 x 225 x 295
Weight without spool asly. Kgs 10 Kgs. (Approx) 12 Kgs. (Approx)

TORCH
MODEL
TBI - 250 TBI - 400
Maximum Current Capacity @ 60% Duty Cycle


For Co2 Amps. 250 400
For MIG Amps. 200 320
Cable Length Mtrs. 3 m 3 m
Suitable for wire size


Hard Wires ( Steel) mm 0.8 - 1.2 0.8 - 1.2 - 1.6
Soft Wires (Aluminium) mm 1.2 1.6
Cooling Type Gas Gas

Spot Welding

The Spot Welding machines find application in a number of fields like furniture, electrical works, container manufacturing, textile machinery, auto ancillaries, transformers etc.

Features:
bending
  • Sturdy construction with suitably stiffened points of stress
  • Electrode force obtained from air compressors in Pneumatic guns and mechanical joints in hand operated machines
  • Vertical adjustment of electrode stroke
  • Weld Initiation in pneumatic machines by hand/foot operated limit switch and hand limit switch operation in hand operated machines
  • Electronic control provided in pneumatic operated machines

Specifications :
MODELS SP 6 SP 8 SP 10 PG SP 15 PG SP 20PG SP 30 PG
Rating @ 50%Daty Cycle (KVA) 6 8 10 15 20 30
Throat Depth (mm) 350 400 460 460 460 460
Nominal throat clearance (mm) 220 220 220 220 220 220
S.S /M.S Sheets Max.2xmm 1.6 1.8 2.0 3 3.25 4
Thickness Min 2xmm 0.16 0.02 0.2 0.3 0.5 0.8
Insulation Class F F F F F F
Cooling for Arms & Electrodes Air Air Air Water Water Water
Electrode Stroke Max(mm) 40 40 40 40 40 40
Mains Supply Vottage (v) 415 415 415 415 415 415
Phase (Nos) 2 2 2 2 2 2
Mains Supply Cable Size (Copper mm2) 8 10 12 15 20 25
Main Disconnection Switch (A) 15 20 25 30 45 70
Delayed Action Fuse (A) 15 20 25 30 45 70
Water at Max.Temp of 30°C (lit/min) 2 3 3 3 3.5 3.5
Confirms to I.S.S No. 4808 - ( Part 11) 1968
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